Hello, I'm Ahmed
Mechanical Design Engineer
I am a Mechanical Design Engineer at Elsewedy Electric, specializing in power transformer design and thermal analysis. My work focuses on optimizing thermal performance, ensuring structural integrity, and enhancing product reliability for energy infrastructure solutions.

Previously, I contributed to Carrier Midea Egypt as an R&D Engineer, designing AC refrigeration systems, simulating circuits, and aligning projects with schedules. I also developed sourcing strategies and provided technical support using 2D and 3D modeling software for design and simulation.

With a strong background in programming and Finite Element Analysis (FEA), I leverage these skills to enhance system performance and solve complex engineering challenges. My experience includes military engineering projects, robotics and automation (e.g., the Humanoid Shams Robot), smart parking systems, and MEP systems in Egypt and Saudi Arabia. I also have a passion for teaching and have worked as a private instructor, offering courses in stress analysis, mechanics, and electronics.

My expertise spans R&D, simulation, and design, making me a versatile professional in product innovation, compliance testing, and engineering solutions. I thrive on solving complex problems and delivering results that drive progress in the field.

View my work
Ahmed Mahgoub

Education

2017 – 2022

Bachelor of Science

Faculty of Engineering, Ain Shams University

Major: Mechanical Power Engineering

View My Academic courses

2022 – 2023

Full Embedded System Diploma

Under the supervision of Eng. Mohamed Abd El-Basset, Principal Embedded Software Engineer at Valeo

Content Includes:

  • Programming: C, Data Structures
  • AVR MCU Peripherals: GPIO, ADC, Timers, Interrupts, EEPROM, ICU

Professional Experience

Elsewedy Electric Logo

Research and Development Engineer

Elsewedy Electric (Feb 2025 – Present)

📌 Scale: A multinational industrial company, operating in over 50 countries, with manufacturing facilities in Egypt, Africa, and the Middle East. One of the largest energy and infrastructure solution providers in the MENA region.

  • Focused on the design, optimization, and validation of busway systems, ensuring compliance with industry standards.
  • Developed new products, executed thermal and electrical simulations (FEA), and conducted material selection.
  • Led compliance testing with IEC 61439, UL 857, NEC, and NEMA BU1.1 standards.
  • Collaborated with labs and engineering teams to refine designs and perform critical testing.
Carrier Midea Logo

Research and Development Engineer

Carrier Midea, Egypt (Jul 2024 – Present)

📌 Scale: A leading global HVAC manufacturer, part of Midea Group, a Fortune 500 company. Operates in Egypt as a joint venture between Carrier and Midea, focusing on air conditioning and refrigeration solutions.

  • Designed AC refrigeration systems and simulated circuits.
  • Collaborated with a Chinese team for project execution and technical support.
  • Developed sourcing strategies and provided technical assistance using 2D and 3D modeling software.
  • Relevance: Applicable to thermal systems, HVAC, and product design.
Armed Forces Logo

Mechanical Design Engineer

Egypt's Future for Sustainable Development Agency- Egypt(Armed Forces Projects) (Jun 2023 – Jun 2024)

  • Managed design reviews and Bill of Quantities (BoQ) for military engineering projects.
  • Relevance: Project management, mechanical design, and systems engineering.

Freelance Mechanical Design Engineer

Self-Employed (Sep 2023 – Present)

  • Provided mechanical design solutions for robotics and automation projects in Egypt and KSA.
  • Worked on projects including the Humanoid Shams Robot, parking solutions, and MEP systems.
  • Relevance: Robotics, automation, and mechanical design.
  • View Projects

Private Instructor

Self-Employed (Jun 2022 – Jun 2023)

  • Taught Stress Analysis, Theory of Machines, Electronics, and Engineering Physics to undergraduate students.
  • Relevance: Strong communication and teaching skills.
  • View Documentation

Internships

Shaker Consultancy Group (Sep 2022 – Nov 2022)

  • Assisted with firefighting, plumbing, and medical gases systems.
  • Relevance: Applicable to HVAC, fluid systems, and project management.

Enppi (Engineering for the Petroleum & Process Industry) (Aug 2022 – Sep 2022)

  • Received technical training in static & rotating equipment, material selection, and project management.
  • Relevance: Applicable to material science, fluid mechanics, and project management.

Proservice Company (Sep 2021 – Oct 2021)

  • Worked as an MEP site engineer.
  • Relevance: Applicable to HVAC, fluid systems, and site engineering.

 Certifications (Click)

Volunteer & Extracurricular Activities

  • Resala Charity Organization: Organized donation drives, charity events, and fundraising activities.
  • Head, ASU Elite Student Activity: Led student initiatives and events.
  • Supply Chain Member, IDT: Contributed to logistics and operations planning.
  • Relevance: Demonstrates leadership, teamwork, and organizational skills.

Software Skills

Microsoft Office

Word, Excel, PowerPoint

SolidWorks

Modeling, Assembly, Stress Analysis, Thermal Analysis

Ansys

Fluent, Thermal, Mechanical

Matlab / Simulink

Inventor

AutoCAD

Proteus

Projects

Micro Gas Turbine (Jet Engine)

Thermal & CFD Analysis | Ansys Fluent, SolidWorks

Funded by the Egyptian Academy of Scientific Research and Technology

  • Designed and manufactured a micro gas turbine with key components, including a compressor, combustion chamber, and turbine disk.
  • Conducted thermal expansion simulations, CFD analysis, and stress analysis using SolidWorks and Ansys.
  • Relevance: Applicable to thermal systems, fluid mechanics, and mechanical design.
  • Skills Demonstrated: Thermal analysis, CFD, stress analysis, and mechanical design.
Micro Gas Turbine Design
Documentation

Hybrid Electric Vehicles (HEV) Modeling

Energy Management | MATLAB & Simulink

Collaboration | Faculty of Engineering, Ain Shams University Research Center

  • Developed HEV energy management simulations using MATLAB & Simulink.
  • Modeled and simulated Hybrid Electric Vehicle energy management.
  • Focused on optimizing energy efficiency and performance.
  • Relevance: Applicable to thermal systems, energy management, and automotive engineering.
  • Skills Demonstrated: System modeling, simulation, and optimization.
HEV Simulation
Documentation

Humanoid Robot

Funded by: Ain Shams University

  • Designed and manufactured a humanoid robot, contributing to the Shams Robot initiative, aimed at advancing robotics in healthcare.
  • Developed for nursing assistance at Ain Shams Specialist Hospital, integrating face recognition, autonomous navigation, and telehealth capabilities.
  • Key responsibilities included mechanical design, motor specification calculations, and overseeing precision 3D-printed components.
  • Executed advanced kinematic modeling and motion control optimization to enhance robotic functionality.
  • Relevance: Directly applicable to robotics, mechatronics, AI-driven automation, and healthcare innovation.
  • Skills Demonstrated: Mechanical design, kinematic analysis, prototyping, system integration, and real-world medical robotics applications.
Humanoid Robot
Documentation

Desert Reclamation Systems

System Design | Fluid Mechanics, Energy Systems

Location: West-West Minya, Egypt

  • Designed a pumping station, permanent magnet generator, and aluminum vice for agricultural development.
  • Relevance: Applicable to fluid mechanics, energy systems, and mechanical design.
  • Skills Demonstrated: System design, material selection, and project execution.

Permanent Magnet Generator (PMG)

Energy Conversion | Sustainable Power Generation

  • Developed a Permanent Magnet Generator (PMG) for energy conversion, focusing on sustainable power generation.
  • Key aspects included electromagnetic design and material selection for high efficiency and durability.
  • Relevance: Applicable to energy systems and sustainable engineering.
  • Skills Demonstrated: Electromagnetic design, material selection, and optimization.

Aluminum Vice

Precision Work-Holding Tool | Mechanical Design

  • Designed and fabricated an aluminum vice as a precision work-holding tool for machining applications.
  • Key aspects included mechanical design, stress analysis, and material selection for lightweight and corrosion-resistant properties.
  • Relevance: Applicable to mechanical design and manufacturing.
  • Skills Demonstrated: Mechanical design, stress analysis, and CNC machining.

Let's work together

Phone

+20 1025227651

Email

ahmed.mahgoubu@gmail.com